Composite Material Castings

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Composite Material Castings Specification

Control System
PLC Controlled

Operating Pressure
Up to 8 bar

Machine Type
CNC Machined

Technology
Resin Transfer Molding (RTM)

Accessories Type
Mounting Bolts, Gasket Supports

Accuracy
0.1 mm

Surface Treatment
Painted / Epoxy Coated

Power Source
Electric

Features
Corrosion Resistant, Lightweight, High Impact Strength

Type
Industrial Component Casting

Material
Fiber Reinforced Polymer (FRP) Composite

Function
Structural and Protective

Application
Machinery, Pumps, Industrial Equipment

Voltage
230V/415V

About Composite Material Castings

We manufacture and supply premium quality Composite Material Castings that are used to form a water clear plastics and water based acrylic casting materials with mechanical properties matching those of engineering plastic due increase in cast plastic. We employ vacuum degassing and even pressure casting while manufacturing these materials. The various Composite Material Castings are polyurethane casting, water clear polyurethane casting, aluminum-filled epoxy casting. We get demands from various industries, such as defence, automobile, foundries, railways, textile machinery, chemical etc.

Features

Perfect dimensions
High resilience
Longevity

Specifications:

Electrical	Transformer, Switch Gear, Generator, Motor, Control Panel, etc.
Defence	Established Applications in Military, Navy & AirForce
Railways	Coach Buildings, Electrical Equipments, Traction Equipments, Rail Track components etc.
Automobile	Instrument Panel, Parcel Tray, Flooring, Under Bonnet Applications, Bumpers, etc.
Foundries	Match Plates & Pattern etc.
Forgings	Pattern Making, etc.
Textile machineries	Picking Sticks, etc for High Speed Automatic Looms.
Telecommunications	Underground Cable Covers & Casings, Joint Boxes, Telephone Booths etc.
Chemical	Pipelines, Tanks, Cryogenic Applications, etc.
Petroleum	Off-shore applications, pipelines, Non-corrosive doors, Partition, etc.
Construction	Doors, Flooring Material, etc.
Atomic Energy	Neutron Shielding Application.

Precision Manufacturing with RTM Technology

Employing advanced Resin Transfer Molding, each FRP composite casting achieves outstanding dimensional accuracy and consistency. CNC machining combined with PLC control ensures every component meets industrial standards for quality and reliability, supporting machinery and equipment with vital structural and protective roles.

Engineered for Longevity and Reliability

Our industrial castings are painted or epoxy coated, improving resistance to corrosion, chemicals, and environmental wear. Lightweight yet exceptionally strong, these components help reduce equipment maintenance and extend operational lifespan, especially in demanding industrial settings.

Versatile Application Across Industries

Designed for integration with pumps, CNC machines, and other equipment, our FRP castings serve varied industrial purposes. With simple installation via included mounting bolts and gasket supports, these composites perform under operating pressures up to 8 bar, suiting numerous mechanical and industrial applications.

FAQs of Composite Material Castings:

Q: How does the Resin Transfer Molding (RTM) process improve composite component quality?

A: RTM enables precise fiber placement and uniform resin distribution, resulting in components with consistent mechanical properties, reduced void content, and enhanced surface finishes. This leads to improved dimensional accuracy and strength for demanding industrial applications.

Q: What benefits do painted or epoxy-coated FRP composite castings offer in industrial settings?

A: The coatings provide excellent protection against corrosion, chemical exposure, and abrasion, significantly extending the service life of the component while maintaining a clean, professional appearance even in harsh environments.

Q: When should FRP composite castings be chosen over traditional metal parts for machinery and equipment?

A: FRP composite castings are ideal when lightweight, corrosion resistance, and high impact strength are important. Theyre especially beneficial in environments where metal components might rust or add unnecessary weight.

Q: Where are these composite industrial component castings most frequently used?

A: These castings are widely applied in pumps, heavy-duty machinery, CNC equipment, and other industrial systems that require both structural reinforcement and protective features.

Q: What is the installation process for these FRP composite castings?

A: Installation is straightforward using the supplied mounting bolts and gasket supports. The components are designed for easy alignment and secure fitting, streamlining integration into new or existing equipment.

Q: How do these castings handle operating pressures and voltages common in industrial equipment?

A: The castings are engineered to operate reliably at pressures up to 8 bar and are compatible with standard 230V/415V industrial power supplies, ensuring safe and efficient use in a variety of industrial settings.

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